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What Materials Can Be Used for Industrial Process Piping?

The materials used to manufacture industrial process piping often differ from those used in traditional pipework due to the differences in regulations and various chemical stresses. Machinists must ensure that process piping is constructed with materials that can withstand certain levels of pressure, temperature, and vibrations depending on which industry they will be used in. Four of the main materials utilized in the construction of industrial process piping are:

  • standard steel
  • duplex steel
  • nickel-based superalloys
  • aluminum

The Use of Steel in Process Pipework

Perhaps the most common material used for industrial process piping is standard steel. Contractors tend to lean towards this affordable option since it is known for its resiliency. Standard steel has the ability to not only withstand high temperatures but also maintain its functionality and form while being exposed to high-pressure variations. The material is highly malleable, so manufacturers are able to easily bend and cut each unit to form.

Duplex steel is another material frequently seen in process piping, especially in the pharmaceutical industries. Piping that is manufactured with duplex steel often consists of stainless chromium steel mixed with nickel, ferrite, and austenite. This material is heavily used in systems that transmit gas and petroleum since it can handle high levels of saline exposure while being under intense pressure.

Nickel-Based Superalloys

Piping made from nickel-based superalloys typically includes Inconel, austenite, iron, chromium, titanium, and aluminum all in one. They are known for being extremely heat resistant, which is why they are often used in setups that conduct dangerously high temperatures such as combustion chambers. Nickel-based superalloys are regularly seen in both the aeronautic and nuclear engineering industries.

Aluminum

Not only is aluminum inexpensive, but it is exceptionally flexible and easy to assemble. Aluminum is highly light-resistant, and it is also less prone to corrosion when compared to other materials used in industrial process piping. Since aluminum has higher levels of thermal conductivity, it can actually cut at higher speeds while maintaining its structure.

These resistant materials used to manufacture industrial process piping products allow systems to transport, separate, mix and halt various chemical compounds that would not be possible in traditional plumbing systems. Each material has its own qualities that help the machinery withstand and transport process fluids such as industrial gases and chemicals in a safe and effective manner. Contact our team of experts at 408-295-2182 to see which industrial piping material would best accommodate your company’s day-to-day operations.

Will Process Piping Contractors Handle the Entire Industrial Process Piping Project?

When you need feedstock, byproducts, or actual product moved from place to place, choosing their right process piping contractors is key for obtaining a seamless, safe, and truly reliable delivery system. Unfortunately, however, many of the companies that work within this industry are incapable of handling entire process piping projects on their own, particularly when high levels of customization are required.

There are numerous drawbacks in opting to work with entities that regularly outsource most or all of what they’re contracted to do. For instance, having additional companies on the job can result in:

  • Frustrating labor-related delays
  • Problems with materials supply and materials delivery
  • Elevated projected costs
  • Extended completion times
  • Lower levels of quality control

For these and other reasons, it’s generally best to align yourself with experienced professionals who possess the skills, equipment, and abilities for handling everything in-house. The top providers for any process piping project will be able to handle single-source design, the fabrication of the desired system, and the complete installation of the piping setup without the need to hire secondary service providers.

Identifying The Best Process Piping Professionals For Your Next Project

Work history and overall experience are two of the most critical factors to consider when hiring metal fabricators of any type. You should look for companies that are capable of handling delivery systems for a broad range of products, byproducts, and other elements. They should have experience in designing systems for the transport of:

  • Chemicals
  • Water (at varying temperatures)
  • Gas
  • Compressed air
  • Oil
  • Starch lines
  • Condensate return
  • Steam
  • Thermal and Dow heat transfer fluids

They’ll also have experience in working with companies across many different industries, as well as the ability to work with different material types. These include galvanized and carbon steel, ductile iron, copper, PVC, stainless steel, food-grade piping, and many others.

Protect Your Business With Single-Source Process Piping Solutions

The benefits of investing in single-source services for your process piping system are both numerous and widespread. In addition to ensuring higher levels of quality control, it will also be much easier to ensure federal and state safety compliance. This will prevent you from getting results that cause safety issues during the install process or immediately after.

While many companies are in the habit of outsourcing multiple aspects of these projects, the top professionals are able to handle each job from end to end, without having to rely on any secondary service providers. Are you ready to start your process piping project? Get in touch with us today at 408-295-2182.

What Should You Know Before You Hire a Piping Contractor?

As a home or business owner, you may take for granted the extensive lines of pipes inside of your building. You may not realize how important these systems are until they break down and need to be serviced.

At that point, you may find yourself tasked with finding and hiring a piping contractor. You can hire the best contractor for the job by keeping these facts about piping in mind first.

Plumbers are Piping Contractors

You may not have realized it before, but plumbers are actually the most common and well-known piping contractors on the market. Many people fail to realize these professionals qualify as piping contractors because they associate piping within a building with a more delicate and intricate system.

However, plumbers are trained in piping design and engineering and know what it takes to move water in and out of a building. They also can lay entire new systems and replace even the most intricate parts in the plumbing in your home or business.

Fire Extinguishing Systems are Piping

When you need the fire sprinklers in your business serviced, you will need to call a piping contractor for the job. It is easy to assume that you should call a local fire department or fire marshal to have the system looked at and repaired. In reality, all you need is a skilled piping contractor who can repair and replace the pipes in the system.

This contractor not only knows how to get water moving inside and out of the fire extinguishing fixtures. He or she can also move other fire suppressant fluids in the system to put out a fire quickly as needed in your building.

Piping is Made from a Variety of Materials

As a lay person, you may not appreciate all of the materials from which piping can be made. Some of the more common choices for making piping today include:

  • Wood
  • Fiberglass
  • Steel
  • Plastic
  • Copper
  • Concrete

Modern piping can also have a variety of components like valves, fittings, and other devices in it. These components are responsible for sensing and controlling the pressure, flow rate, and temperature of the fluid transported in the pipes.

Piping contractors can service a number of systems inside of your building. You can find out more about piping systems and the contractors who repair and replace them by calling us today at 408-295-2182.

What services can a piping contractor provide?

Having the right pipes means nothing if the right contractor does not install them. A licensed piping contractor must have the experience to handle your plumbing project. Learn more about the common residential and commercial services that are provided by this professional.

Testing

Some pipes should be tested before people start using them regularly. Testing is necessary to prevent accidents, such as breakage and leakage, from happening.

Pipefitters test pipes upon request and create reports. In this report, they record the speed, volume, material and other details. They perform evaluations to ensure the strength and longevity of every piping system.

Pipe Fabrication and Installation

Pipefitters fabricate pipes in the custom sizes and designs that you want. They install pipes that run behind walls, underground or outside of buildings. They do the work right the first time because most pipes work efficiently for decades.

Repairs and Maintenance

A few years after a good installation, the pipes start to break down. A typical repair is to fix a pipe’s crack that is leaking and thicken the material to prevent further leakage.

Although maintaining pipes is not necessary, it’s recommended to prevent the need for repairs. Pipefitters inspect the quality of pipes, checking for breakage, corrosion and blockage.

Retrofitting and Replacements

Retrofitting is recommended to upgrade old, damaged pipes that are in need of improvements. Pipefitters view pipes upon inspection and suggest if they need to be replaced altogether. Newer pipes are stronger and made of safer materials than older versions.

Different Types of Piping Systems

Piping contractors specialize in one or more types of piping systems. These include pipes that carry air, water, oil, gas, steam, human waste, etc. They work with low pressure, high pressure, compressed air and hazardous materials like toxins or gases. Any mishandling of sensitive pipes causes more damages to the property. Consumers should find specialists who are experienced in handling their pipes in domestic or industrial settings.

Pipefitting is a complex business that includes design, testing, repairs, installations and maintenance. A good pipefitter is committed to your project from start to finish. At our company, we work for a wide range of customers in San Jose, CA that include homeowners, property managers and commercial building owners. When it’s time for your pipes to get fixed, contact us at 408-295-2182 or visit our site to learn more about our services.

What’s the Difference Between Process Piping And Plumbing?

Process Piping and Plumbing can be complex concepts to define especially in the absence of in-depth information to effectively differentiate. To most people, such concepts can be considered to be cross-cutting based on their close relationship in the manufacturing industry. As a homeowner, you might want to obtain accurate facts when seeking repairs on HVAC systems, plumbing and installation services from a seasoned company.

What is Plumbing?

Plumbing is often referred to as the unique process of distributing chemicals and liquid components through a predefined network of pipework. Be as it may, not all pipes connected in a building can be considered to be components of a plumbing system. Plumbing is primarily associated with pipes connected to a faucet or shower system. On the other hand, process piping entails the connection and distribution of pipes in processing machines often associated with industrial factories. As a homeowner in need of urgent installation or repair services, the benefits of distinguishing between the two concepts cannot be stressed enough. After all, the right knowledge can assist you in obtaining the right services at affordable costs.

What is Process Piping?

Process Piping is a unique technique used to convert chemicals, gases, and liquids into tangible and valuable products. In a nutshell, process piping incorporates any pipes excluded from a building’s mechanical systems and instead channeled towards the production of a specified product. For starters, the pipes used in the transportation of key ingredients such as salt, water, yeast and flour in an industrial bread baking process can be considered to be components of a process piping system. Simply defined, pipes used in the distribution of substances other than water distribution are categorized as process piping systems.

Process piping entails a vast interconnected system including separators, flanges, pressure hoses, traps, strainers, gaskets, and many more components. Such apparatuses are uniquely placed together to separate, distribute, stop and control the movement of fluids within the piping system.

What Makes Plumbing So Different From Process Piping?

Contrary to common perception, the main difference between plumbing and processing can be accurately attributed to the building codes. Before installing a plumbing system, you must comply with the plumbing code as an essential requirement. For process piping systems, plant developers are required by law to comply with the engineering codes to evaluate the suitability of each designated pipe.

When seeking an installation of plumbing systems, it’s in your best interests to comply with specific materials such as copper pipes as outlined by State laws. In process piping systems, manufacturers are afforded more latitude regarding the specific types of materials intended for use. After all, engineers need to ensure that such apparatuses don’t negatively affect the processes’ end product.

At O.C. McDonald, we are privileged to have a seasoned team of experts with the unique expertise and tons of experience in installing both plumbing and process piping systems. Depending on your exact needs, we shall diligently exhibit high-quality and professional workmanship to deliver tailored services. Feel free to contact us today at 408-295-2182 and learn how we can help you achieve your desired goals.