How Do I Choose the Right Process Piping Contractors for My Current Project?

For all processing facilities, being able to get product, byproducts, or feedstock from one point to another in a timely and reliable fashion is critical. As such, choosing the right process piping contractors is vital for ensuring business continuity and optimum levels of both safety and productivity. To find the best professionals for your project, there are a number of key factors that you’ll have to consider. From the overall capabilities of different companies to their understanding of top-rated materials and custom design, you’ll need to find professionals who prioritize quality, compliance, and safety above all else. The best contractors to look for will have solid reputations, a strong knowledge of the related materials, and proven expertise.

A good company should be able to provide single-source design, pipe fabrication, and process piping installation without having to rely on outside contractors to help out. This will improve quality control by limiting the number of providers within the supply chain. Many companies throughout this industry are only able to handle these projects in part while outsourcing multiple aspects of the work to several different entities.

The Ability To Work With Multiple Materials While Ensuring Safety Compliance

You’ll also want your provider to have a strong knowledge of the different materials that can be used in processed piping applications. These include:

  • Galvanized steel
  • Processed steel
  • 304 stainless steel
  • 316 stainless steel
  • Ductile iron
  • Inconels
  • Food grade piping
  • Copper
  • PVC

A good company will be able to create and install custom piping solutions with any one of these materials, as needed for your industry. Look for contractors that have handled multiple project types in the past, and across multiple industries. This will ensure that your provider is able to accommodate the temperature conditions, flow rates, and fluctuating pressures that are common to your operations. Whether you need to transport water, oil, gas, steam, compressed air, or other elements, seasoned professionals will be able to supply a streamlined and needs-specific solution.

Perhaps the most critical factor to consider when hiring this project out is safety compliance. You certainly don’t want to outsource this work to any contractor that has a history of catastrophic safety accidents. To prevent issues on your job site, look for reputable entities that have proven track records for ensuring total compliance with all federal, state, and other local safety standards.

Finally, make sure that your process piping service is a leader in the provision of custom and standard piping solutions. By hiring a well-established contractor with a stellar reputation, you can get the piping systems you need, on time, at cost, and with minimal hassle. Ready to get started? Call us today at 408-295-2182.

How Can Custom Duct Fabrication Save You Energy and Money?

Choosing the right HVAC system for your business is a key part of keeping your employees cool, protecting sensitive IT equipment, and ensuring high levels of productivity among many other things. Although a good HVAC system requires a significant upfront investment, in many instances, the right setup can actually result is considerable savings over time. This is especially true with custom duct fabrication. These secondary services greatly increase overall energy efficiency, even as they help cut your energy costs. As a result, you can look forward to having a lower carbon footprint for your business, and more money to invest in other areas of your operations.

Custom ductwork can make even the most efficient HVAC system require far less energy. It could be that you need larger ducts in specific areas of your business, such as in computer labs or server rooms, or additional ductwork throughout the entire facility. No matter what your needs may be, seasoned metal fabricators can provide you with a customized and entirely needs-specific solution. This will optimize your setup and ensure that cooled or warmed are is routed efficiently to the spaces that need it most. With your cooling and heating needs perfectly met by a solution that has been streamlined to suit the building, you won’t have to constantly adjust and readjust thermostat settings to achieve and maintain the perfect indoor climate.

Prevent IT Equipment Loss And Keep Your Employees Happy

As businesses grow, they often require their own self-managed servers in-house. This costly equipment is both temperature and humidity-sensitive. If it overheats, it can suffer irreparable damages. This is true of computers and many other high-value appliances and devices. If you have a server room that’s filled with high-end printers, copiers, and other essential IT resources, getting a customized ducting system could be essential for protecting these assets from environmental damages. Larger ducts can be installed in these areas to ensure higher levels of cooling power without the need for dramatic thermostat adjustments. These setups can:

  • Prevent the need for a secondary cooling system
  • Limit the need for excessive repairs
  • Extend the lifetime of important, high-value IT resources

Better HVAC performance will also allow for enhanced comfort throughout the entire building. As such, you can expect to see a considerable increase in both employee morale and overall productivity. People tend to perform their best when environmental conditions are ideal. Due to this fact, not only will you save money on energy while preventing energy waste, but you’ll also get more value from the trained talent that you’ve hired to support your operations. Are you ready to get started? We can help. Call us now at 408-295-2182.

Is Custom Duct Fabrication Always More Efficient?

In small commercial buildings that have relatively simple layouts, standard ductwork tends to be sufficient for ensuring the acceptable delivery of heated and cooled air. More often than not, however, commercial facilities have complex layouts with different heating and cooling needs throughout. In these instances, custom duct fabrication is key for minimizing energy use, cutting energy costs, and ensuring that the indoor environment is optimally suited to the needs of employees, and the needs of sensitive and high-value IT equipment.

It may be necessary to keep certain areas of your building cooler than others. One of the best ways to create dramatic variations in temperature from zone to zone or room to room is often by installing more ducts in select spaces or choosing to use larger ducts in specific areas. For instance, if you have your own in-house server that’s situated in a dedicated server room, custom duct fabrication can eliminate the need to provide a secondary cooling system for moderating temperatures in this area alone.

Get An Efficient And Needs-Specific Solution

Companies have the ability to choose from a vast range of HVAC system designs. By investing in the latest and most innovative heating and cooling equipment, businesses can lower their carbon footprints and ensure reliable levels of comfort for everyone in the building. Unfortunately, however, the overall efficiency of any HVAC system is also largely determined by outside factors such as the very ductwork that routes heated or cooled air. Due to this fact, customization is always capable of further streamlining delivery so that:

  • Less energy is lost from point to point
  • Sufficient amounts of heated or cooled air delivered to the areas that require it most
  • Fewer thermostat adjustments need to be made

There are also the secondary financial benefits of installing custom ductwork. With the right solution, you’ll be able to create a more impressive and comfortable environment for prospective clients, stakeholders and prospective stakeholders, and any other guests that visit your building. Moreover, you can create an ideal working environment for your employees, thereby boosting both productivity and overall office morale. If you’re ready to streamline and optimize your HVAC setup, call us today at 408-295-2182.

Does Sheet Metal for Ductwork Differ from Other Sheet Metal?

Manufacturers construct sheet metal out of a few different types of material. Galvanized is the most common one we hear of because it’s used in the forming of HVAC ductwork systems. You’ll also hear of iron, stainless steel, or laminated steel. These metals are more typical with parts created for the automotive and manufacturing industries.

Besides ductwork, we use sheet metal in various:

  • Machining parts
  • Body panels on vehicles
  • Toolboxes
  • Transformers

You can find pieces created from sheet metal in airplanes, military vehicles, railroad cars, holding tanks, and even in electrical components. Sheet metal is found in just about any industry.

Differences between Galvanized sheet metal and other metals

Galvanized metal is dipped in a coating of a specially formulated zinc mixture to help protect the steel from corrosion. Ductwork pipes and fittings are exposed to some moisture, so care must be taken to ensure rust doesn’t occur within the HVAC system. If it did, the duct pieces would fail as air would be allowed to escape, causing the heating/cooling appliance to work harder than necessary to reach the desired air temp in the home. This would cause the unit to have a shorter life span, as well as cost you more money on your energy bills.

Other materials, like stainless steel, can also be corrosive-free, but it’s not feasible to use them for ductwork due to the costs of production and its lack of pliability. Galvanized metal is more cost-efficient and its material works perfect for forming into specially designed elbows bent to certain measurements of degrees. It can also manufacture it to the right gauge for a ductwork application, which is why galvanized metal is the number one choice for HVAC systems.

Forming galvanized sheet metal into ductwork pipes and fittings takes a certain skill and knowledge for the correct shapes. Proper measurements are necessary for the pieces to work efficiently. Bends need to be at the right angles, and all pieces need to fit together snugly. If anything is just a tad bit off, the duct system won’t work properly and it could cost you more money down the road. We offer high-quality ductwork pipe fabrication services to ensure you get the most efficient air vent duct system possible for your heating/cooling unit. For more information about ductwork sheet metal or to have an order of fittings filled call us at 408-295-2182.

Do You Still Have to Clean Your Air Ducts if You Haven’t Been Using Your Air Conditioner?

Your air ducts bring in air when you use your air conditioning or heating system. If you are not using your air conditioner through the summer, you may think that you are in the clear from having your air ducts cleaned. This could not be further from the truth. Even if they are not in use, your air ducts could be full of bacteria, allergens, and other debris. It is important to periodically get them cleaned out to ensure that you are only breathing the cleanest of air.

The Importance of Duct Cleaning

There are several reasons why you should get your duct cleaned at least once a year.
• Allergens. Getting your ducts cleaned can help to get rid of allergens that can settle in the ductwork and cause respiratory issues.
• Mold. Even if your air conditioner is not in use, the ductwork could still potentially grow mold. Mold can be a serious issue for those that are sensitive to it.
• Renovation. If you have recently completed a renovation on your home, your ductwork could be full of debris. This debris could then blow throughout your home once you do turn on the system.
• Pests. While ductwork is made strongly, there are times when pests can get into the ductwork. This can pose a health risk as well as a risk to your HVAC unit. When you get a duct cleaning, your HVAC specialist will be able to tell if there have been pests in the ductwork and act accordingly.

Using the Right Duct Cleaning Company

There are many companies out there that say that they are experts in duct cleaning, but you will want to make sure that is the truth. It is always a good idea to read reviews on the company that you are hiring, and making sure that they have provided these services before. Your best bet is to go with a heating and cooling company that is well experienced with the HVAC system as well as duct cleaning. This will help to ensure that they clean your ducts well, and if you have any issues with your HVAC, they can help to repair it.

If you want to ensure that you have proper air quality in your home, give us a call today at 408-295-2182. We are ready to come to make your air cleaner and your home healthier.

Is There a Standard Thickness for Ductwork Sheet Metal?

Each batch of sheet metal is made to differing levels of strength, size, and thickness depending on the exact performance tests it has to pass. For universal adoption of appropriate standards to be possible, it was necessary to create a governing body to regulate and approve particular use of components based upon their qualification. The Sheet Metal and Air Conditioning Contractors‘ National Association (SMACNA) is an international trade association that establishes the industry standards for acceptable construction material criteria used in HVAC. These codes declare the minimum allowable thickness for ventilation ductwork sheet metal across various sizes, shapes, and raw materials used for individual applications. Sheet metal has specific guidelines determined by use, which the product must be within after being manufactured or fabricated for:

• Commercial
• Industrial
• Residential

Gage-It Right

To save on the money and resources in an initial investment, it is common to choose the least allowable thickness that fits into the design plans while still possessing the right qualifying tolerances. The thinnest acceptable sheet metal for ductwork used in a single dwelling is 28 gage or 0.013 and 0.018 inches for galvanized and aluminum, respectively. This measurement is for around duct smaller than 12 inches in diameter and a rectangular section no bigger than 8 inches. These figures are for construction according to the most recent edition of the updated codebook published in 2018. Additionally, there are also specs for the correct galvanizing coating that is supposed to be used as well, and knowing how to get all the details right is why it is important to have a professional handle all installations.

The sheet metal that is used to create ductwork that supplies ventilation to living and working spaces has to be able to withstand the pressure created by the system in order to follow the building code. The standard thickness increases for larger dimensions of piping made from sheet metal so it can withstand the stresses of greater length and diameter without buckling under its own weight. The two most common metals used for ductwork are aluminum and galvanized steel, and the requirements for both are listed in the International Mechanical Code book. Further guidelines are also found in the SMACNA HVAC Duct Construction – Metal and Flexible book, which further clarifies best practices for a host of possible scenarios. When you’re ready to find out what we can do for you, give us a call at 408-295-2182.

How Custom Sheet Metal Is Used to Make Air Ducts

How Custom Sheet Metal Is Used to Make Air Ducts

Creating custom ductwork out of sheet metal is a process that can either be done primarily with hydraulic machinery, or through a handmade process that requires minimal help from heavy equipment. Proper ducting is a key part in an HVAC system that runs safely and efficiently, which is why hiring professionals with expertise in custom metal fabrication is a key component in developing an effective HVAC structure. Although the handmade process requires more patience and effort, both methods have the ability to produce ideal results.

Custom sheet metal ductwork that is done primarily by hand still requires a good amount of materials and tools. For clean cuts, minimal deformation, and optimal bending, laborers will need:

  • swing beam shears
  • galvanized sheet metal
  • a professional plate roller

Prior to the sheet metal being fed into the roller, the swing beam sheers are used to cut each section into the custom lengths necessary for creating the pockets and extensions for each duct. Each corner should be notched by a notching tool in order to form a click-and-lock system that will allow the straight trunk ductwork to lock into place later on.

After the Plate Roller or Hydraulic Press Brake Is Utilized

Whether the galvanized sheet metal is fed into a plate roller during the handmade process, or fed into a hydraulic press brake at a metal fabrication facility, it will need to be fastened together on a fabrication bench. The lock joint should then be finished at a 90 degree angle. Laborers can slightly bend the sheet with a wide manual break beforehand if they feel that it is necessary.

Installing a duct system that meets the custom specifications of each HVAC setup should be a primary concern for any commercial or residential consumer. When the ductwork in a building’s HVAC system is subpar, energy costs immediately reflect the lack of efficiency present within the structure itself. Recruiting professionals who have extensive knowledge in custom sheet metal ductwork will provide you with an HVAC setup that is both cost-effective and energy efficient. See how our HVAC experts can help you install a custom ductwork system at 408-295-2182

What Are the Benefits of Custom Ductwork Fabrication?

Fabricating custom ductwork is necessary to make sure that your ducts are connected right and customized to your unique home. A custom heating and air conditioning system delivers results that are sufficient and consistent with your needs. Before you choose the ideal HVAC installer, learn more about the main benefits of fabricated custom ductwork.

Right Size

No HVAC installation is made with a one-size-fits-all plan. The sizes of most homes are different along with the duct units. Custom fabricators will make careful measurements of your walls and install ducts that are never too small or too large. Ducts that are too small will not produce enough heating or cooling, and ducts that are too large will waste it.

Improved Energy Efficiency

Custom-made ducts are free of cracks, holes and other imperfections that cause air leaks. The airflow is secured to prevent a loss of as much as 80% of heat or cool air. Greater energy efficiency means more comfort because you don’t need to get up and readjust the thermostat constantly.

Enhanced Performance

Your home’s performance increases once the ducts become more efficient. The rooms cool down or heat up faster, and you won’t feel major temperature differences when moving from one part of the room to another. Instead, the custom parts are fitted to maintain stable temperatures and ensure comfort all year round.

Lower Energy Bills

Improved energy efficiency means reduced energy bills over time. Properly installed ducts help the average homeowner to save hundreds of dollars a year. In addition, most custom installations are made to accommodate any budget.

Fast Installation

Custom fabrications come in a large variety of costs, sizes, and designs. Speed is the factor that is the same with all installations. Some companies can start building the ducts on the same day that they receive the sketch and install the parts the next day. Making custom ductwork is not difficult for a good company, and the project will not take more than a few days to complete.

Repairing an HVAC system is one of the costliest home projects there is. If you don’t do the installation right the first time, you’ll continue needing repairs for decades. Homeowners should consider customizing their ductwork and increasing the efficiency of their heating and cooling systems. To learn more about our services and get started, call our company today at (408) 295-2182.

What’s the Best Quality Sheet Metal for Ductwork?

When installing ducts in a facility, the type of material that goes into these systems is often overlooked. However, one of the most important elements in ductwork is sheet metal. If you want your ducts to work effectively and efficiently, you need ducts with designs that can prevent leakage when moving air through the HVAC system, and sheet metal is the key. There are a couple of different types of sheet metal materials that are ideal for use in ductwork:

  • Galvanized mild steel
  • Aluminum

With either of these materials, your system will be able to effectively maintain the air quality in any space with minimal risk of leakage. Galvanized mild steel is used most often for building ducts. This material’s zinc coating helps prevent corrosion and rust buildup. Its versatility also allows fabricators to design ducts in different shapes to meet specific installation needs.

Ducts make with galvanized mild steel are always fabricated using duct wrap, which helps reduce noise and prevent the loss of cold or hot air that could otherwise occur without any insulation in place. Some ductwork is made with insulation panels that don’t require any additional lining and are suitable for instant installation. With the help of this insulation, you can benefit from additional cost-effectiveness and reduced energy expenses.

Aluminum sheet metal is another popular option because of its lightweight construction that facilitates easy installation. Aluminum sheets typically consist of pre-insulated panels. Once the duct sections are cut to size, sections are attached at the seams using aluminum tape and glue.

The ductwork that Meets Industry Standards

Top-quality ductwork made with galvanized mild steel and aluminum sheet metals will meet Energy Star® standards, which means that these systems are among the most energy-efficient. A reliable sheet metal fabricator will be able to provide you with sufficient steel or aluminum duct systems that meet these standards while helping ensure you get the most from your ductwork, lowering energy costs and maximizing your HVAC system’s longevity.

In addition to long-lasting and efficient ductwork, a good fabricator will also be able to cover nearly every other aspect of your HVAC systems, providing custom fabrication for a wide variety of components such as offsets, duct elbows, and transitions. If you’re ready to get started, call (408) 295-2182 today!

What Can Be Made With Custom Sheet Metal?

Custom sheet metal is developed through bending and cutting a metal sheet that is generally less than a quarter of an inch in thickness. Generally, custom sheet metal is used when there are special manufacturing processes needed or when standard made parts do not fit with the machinery being used. Using custom sheet metal allows for the ability to aid in problem-solving that is not helped by using standard parts. The number of applications of uses of custom sheet metal is literally unlimited.

Custom sheet metal is used for projects in numerous places including hospitals, restaurants, nursing homes, grocery stores, and other various architectural applications. Custom sheet metal is most commonly used in the construction of specialized heating, ventilation, and cooling systems (HVAC) in order to allow them to fit in around building systems or other existing structures.

Why Should You Use Custom Sheet Metal?

In order to complete some construction jobs, custom sheet metal is the only choice due to the components needed to complete the construction not being available. Many times, certain parts do not exist at all and custom sheet metal is the only method to complete the task at hand. Custom sheet metal also provides more choices in materials than parts that are made standard. With custom sheet metal, you can use a lighter or heavier material depending on the needs of your construction project. Further, custom sheet metal allows for the development of parts that may provide better performance than standard parts.

Another advantage of using custom sheet metal is that it is often of higher quality than standard parts because the part is manufactured by an expert for a specific purpose. This means that the part is not cut or stamped in a production facility that is making large amounts of products. Each part that is made of custom sheet metal is expertly crafted and examined to make sure it is perfect for the project it was constructed for.

Custom sheet metal fabrication can serve many purposes. You may need a custom part or device, enhance your current device or part, or have a part reconstructed to fit your needs. It is important to keep in mind that all custom sheet metal parts are made to order and should be constructed by an expert in custom sheet metal fabrication.

If you would like more information regarding custom sheet metal fabrication to contact us today at 408-295-2182.