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What Can Be Made With Custom Sheet Metal?

Custom sheet metal is developed through bending and cutting a metal sheet that is generally less than a quarter of an inch in thickness. Generally, custom sheet metal is used when there are special manufacturing processes needed or when standard made parts do not fit with the machinery being used. Using custom sheet metal allows for the ability to aid in problem-solving that is not helped by using standard parts. The number of applications of uses of custom sheet metal is literally unlimited.

Custom sheet metal is used for projects in numerous places including hospitals, restaurants, nursing homes, grocery stores, and other various architectural applications. Custom sheet metal is most commonly used in the construction of specialized heating, ventilation, and cooling systems (HVAC) in order to allow them to fit in around building systems or other existing structures.

Why Should You Use Custom Sheet Metal?

In order to complete some construction jobs, custom sheet metal is the only choice due to the components needed to complete the construction not being available. Many times, certain parts do not exist at all and custom sheet metal is the only method to complete the task at hand. Custom sheet metal also provides more choices in materials than parts that are made standard. With custom sheet metal, you can use a lighter or heavier material depending on the needs of your construction project. Further, custom sheet metal allows for the development of parts that may provide better performance than standard parts.

Another advantage of using custom sheet metal is that it is often of higher quality than standard parts because the part is manufactured by an expert for a specific purpose. This means that the part is not cut or stamped in a production facility that is making large amounts of products. Each part that is made of custom sheet metal is expertly crafted and examined to make sure it is perfect for the project it was constructed for.

Custom sheet metal fabrication can serve many purposes. You may need a custom part or device, enhance your current device or part, or have a part reconstructed to fit your needs. It is important to keep in mind that all custom sheet metal parts are made to order and should be constructed by an expert in custom sheet metal fabrication.

If you would like more information regarding custom sheet metal fabrication to contact us today at 408-295-2182.

What Are the Different Types of Sheet Metal Duct Designs?

Sheet metal is an excellent choice for heating and cooling equipment because it enhances the performance of duct design components. Not only are sheet metal components easy to install, but they also provide energy efficiency, strength, and durability, as they can withstand high temperatures and environmental elements.

Materials Used in Sheet Metal

Galvanized Mild Steel

One of the most popular duct designs for buildings is based on galvanized mild steel with a rust-resistant zinc coating. This design is widely used because it can be easily customized and it provides sufficient protection against air loss, helping lower energy bills. The smooth quality of galvanized steel reduces the airflow compared with other duct materials. It also prevents the growth of mold and fungus.

Aluminum Duct-work

Due to its light weight and resistance to corrosion, aluminum has become a popular choice for duct-work. The material is reliable for both indoor and outdoor use in the following industries:

  • automotive
  • construction
  • printing
  • mining

Major advantages to aluminum are that it’s easy to install and can be easily bent to fit any shape.

Stainless Steel

Providing the same amount of strength as aluminum or galvanized steel, stainless steel is another effective type of sheet metal for budget-conscious building owners. It also resists corrosion and moisture, which is why it’s a top choice among food processing plants and sites with large industrialized construction. Swimming pools also work well with stainless steel applications, which add attractive aesthetics to a facility.

Custom Designs

An experienced fabrication shop has the tools and skills to create custom designs for clients with unique building layouts. Any type of duct can be designed with computer-aided design (CAD) software. The ideal duct system takes into account how much heating and cooling is needed in each room in terms of BTU per hour. You then need to determine the materials, the size of the system and select the right tools.

Like any HVAC equipment, the ducting system must be installed properly to avoid common maintenance problems. Keeping the duct clean and having it inspected by a professional every year are keys to extending its longevity.

Conclusion

Understanding the various types of sheet metal duct designs will help you determine the best solution for your needs. Make sure your design allows air distribution throughout a building while maintaining good air quality and energy efficiency. Call one of our counselors today at 408-295-2182.

Why You Should Replace AC Ducts

When you are outside, you can breathe fresh air from all directions. In a building, you might receive the majority of your air from your air conditioning (AC) ducts. Learn why you should replace AC ducts.

Most air is a combination of many different elements, including oxygen. The dirtiest air is filled with germs, dust, smoke and other airborne contaminants. Some diseases are spread through the air.

When your workers have the freshest air with the highest percentages of oxygen, they are the most productive. They can concentrate and complete tasks faster. Here are some of the reasons for replacing AC duct work:

  • Fresh Air
  • Reduce Airborne Contaminants
  • Prevent Diseases
  • Indoor Air Quality

Do you know what is breeding in your air duct work?

Replace Air Ducts

When an athlete goes to the sideline, he gets oxygen to reinvigorate him. Fresh air can increase your workers’ productivity. They can process information faster and complete their tasks on time.

Do you want your workers to be coughing into their keyboards? This prevents them from completing their assignments. It also spreads germs and increases the chances that others will get sick too.

More sick time will lead to fewer productive hours. Airborne diseases can cause simple fatigue or lead to more serious lung problems. This is especially true during the flu season.

There are many other types of contaminants that simply make breathing more difficult. Dust can clog up the lungs. Coal mine workers eventually get “black lung” due to long periods of exposure to airborne contaminants. How do the lungs of your employees look?

As a building owner, you are not only responsible for your employees, but also guests and vendors. What do they say about your Indoor Air Quality behind your back? Do they rue visiting your establishment or leave with a hacking cough?

If you care about promoting an image of excellence, does this not extend to having superior Indoor Air Quality also? Rats, squirrels, bats and birds nest inside your air ducts. Vermin leave all sort of waste material that are then recycled into the air, you breathe.

Replacing your AC ducts can help all people breathe easier, avoid airborne diseases and work more productively. Are you convinced that your AC ducts need cleaning? If so, call us today at 408-295-2182

Custom Sheet Metal Fabrication and Installation in San Jose

Sheets of metal are manufactured in different thicknesses. The thinnest pieces are aluminum foils used as kitchenware, and the thickest sheets are plates used as building structures. Coiled sheet metal is made into rolls that weigh as much as several tons.

Sheet metal is used in any application that requires thin or flexible metal. Find this type in many aesthetic and functional designs for cars and buildings. Some flatware is made using copper or stainless steel sheets, and electric generators include the use of sheets.

The Benefits of Custom Specifications

Choose custom sheet metal for the convenience of buying what you need and want. Decide the type of material you want, whether it’s aluminum, stainless steel or brass. A custom provider lets you choose the number of sheets along with the lengths, thicknesses and weights.

Customizing products helps you to save money and effort. Pay for the exact amounts you need without having to discard wasted materials. Commercial remodelers need custom specifications to design the ideal office building. Both individuals and businesses need metal for everyday uses, but they are also looking to save money.

Custom Services

Know the full range of custom sheet metal fabrication options available. Basic fabrication services are performed using common techniques like shearing and hot or cold rolling. Some companies provide additional services to manufacturer clients, such as product assembly, welding, hardware installation and electromechanical assembly.

Decide if you want to add finishing to sheet metal, which adds a long-lasting shine and protective coating. Examples are metal drawers and lockers that are coated with powder finish. Before buying a custom service, review the company’s samples by looking at pictures on the website or viewing the items up close.

Although it may not seem apparent, sheet metal is used to make thousands of items for business, including pipes and stairway rails. For the best results, work with a custom fabricator to plan the product design and monitor the final installation. Call O.C. McDonald to suit your professional needs in San Jose. (408) 295-2182