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What Can Be Made With Custom Sheet Metal?

Custom sheet metal is developed through bending and cutting a metal sheet that is generally less than a quarter of an inch in thickness. Generally, custom sheet metal is used when there are special manufacturing processes needed or when standard made parts do not fit with the machinery being used. Using custom sheet metal allows for the ability to aid in problem-solving that is not helped by using standard parts. The number of applications of uses of custom sheet metal is literally unlimited.

Custom sheet metal is used for projects in numerous places including hospitals, restaurants, nursing homes, grocery stores, and other various architectural applications. Custom sheet metal is most commonly used in the construction of specialized heating, ventilation, and cooling systems (HVAC) in order to allow them to fit in around building systems or other existing structures.

Why Should You Use Custom Sheet Metal?

In order to complete some construction jobs, custom sheet metal is the only choice due to the components needed to complete the construction not being available. Many times, certain parts do not exist at all and custom sheet metal is the only method to complete the task at hand. Custom sheet metal also provides more choices in materials than parts that are made standard. With custom sheet metal, you can use a lighter or heavier material depending on the needs of your construction project. Further, custom sheet metal allows for the development of parts that may provide better performance than standard parts.

Another advantage of using custom sheet metal is that it is often of higher quality than standard parts because the part is manufactured by an expert for a specific purpose. This means that the part is not cut or stamped in a production facility that is making large amounts of products. Each part that is made of custom sheet metal is expertly crafted and examined to make sure it is perfect for the project it was constructed for.

Custom sheet metal fabrication can serve many purposes. You may need a custom part or device, enhance your current device or part, or have a part reconstructed to fit your needs. It is important to keep in mind that all custom sheet metal parts are made to order and should be constructed by an expert in custom sheet metal fabrication.

If you would like more information regarding custom sheet metal fabrication to contact us today at 408-295-2182.

Sheet Metal Fabrication, Prototypes and More

If you’re interested in making prototypes or even exact components, you don’t have to search for credible companies that can help you anymore. O.C. McDonald can take care of any and all of your requests. We’ve been providing clients with all types of useful specialties since our establishment back in 1906. Some of our diverse specialties include:

  • Process piping
  • Automation system design construction
  • Plumbing
  • Fabrication
  • BIM (Building Information Modeling) planning and 3D modeling

Clients that need world-class assistance with any of those services can always depend on our skilled, meticulous and hard-working team members.

Our metal prototyping assistance is of exemplary quality. We make customized metal prototypes that are suitable for all kinds of uses and industries out there. We offer in-depth options in fabrication techniques that give our clients the promise of precise depictions. We accommodate the vast majority of metal choices. We utilize a range of contemporary CNC (Computer Numerical Control) machining systems, too. Several examples are wire EDM (Electrical Discharge Machining) devices, turning devices, mechanical presses and hydraulic presses. If you want to work with professionals who are more than well-versed in laser cutting, robotic laser welding, micro spot welding and beyond, you can trust us 100 percent.

Unrivaled Sheet Metal Fabrication Expertise

We employ technologically advanced metal fabrication tools that are appropriate for production runs of all different varieties. Our team members have expertise in all sectors of fabrication. They know a lot about CNC bending, CNC punching, assembly, hardware insertion, CNC machining, welding and CNC forming. If you’re searching for high-quality fiber laser help, our team won’t disappoint you for a second. Our team members are capable of managing any and all phases. If you’re searching for assistance with flat blanks and laser cutting, we can come through for you. If you’re looking for assistance with plating, painting and even MIG (Metal Inert Gas) matters, we can come through for you, too. We enthusiastically take raw metals in tube, bar, plate and sheet categories.

If you want to work with the finest and most experienced sheet metal fabrication specialists around, O.C. McDonald is ready to serve you. We can aid you with metal stamping, tooling, assembly, robotic welding, laser metal cutting and much more. Contact our team for a quote 408-295-2182

Can Custom Duct Work Be Done To Fit My Building?

The building that your business occupies for years can prove to your customers that you are here to stay. But what happens when you experience growing pains? Many times a building simply no longer provides what you need. So, now you have some decisions to make. In most cases, a new building is out of the question so you must look deeply into what your needs actually are and compare this list to the existing space and what it could provide in a new configuration.

  • Historically, office space is easy to deal with.
  • However, the comfort level, efficiency and safety of the newly configured space all need to be addressed. When a building is initially designed, the systems tend to be somewhat over-engineered allowing for future expansion and unfortunately a bit less efficiency.
  • In the case of the HVAC system, Rooftop units are easily upgraded to proved additional heating and cooling.
  • In the case of larger buildings with mechanical rooms designated for HVAC equipment, the room and equipment can be reconfigured to meet current needs. Air handling units, pumps and other system components could be upgraded, many times using the existing units by simply increasing capacity. A larger fan motor can provide additional air moving capacity. A pump with a larger motor or even just a differently designed impeller can provide additional water for heating and cooling.

Getting the increased air flow to where you need it!

Upgrading the mechanical room or Rooftop units is all well and good but what about the requirements of the newly reconfigured space? You can assume that the existing ductwork will not be sufficient to handle the new air delivery requirements. Most times, these air delivery requirements are dictated by law for various industries. For example, a laboratory has very different requirements from an office space.

Your HVAC system helps keep the air clean and tempered in your work environment. By law, there are different requirements for “number of air changes per minute” in a space. This keeps the air fresher by venting a portion of the air to atmosphere and replacing it with fresh air.

Custom duct work is a large part of the building renovation process. If you find yourself in this situation kindly give us a call and we will help you through the process. Ready to get started? Call us today at 408-295-2182

What is Fabricated Sheet Metal Used For in HVAC?

Fabricated sheet metal is commonly used in the ductwork of HVAC systems. Traditional ductwork is installed in commercial and industrial buildings for the heating and cooling systems. Sometimes, however, the regular metal ductwork must be routed in odd ways, due to various obstacles in the path. Longer piping would be added to get the metal fittings and tubes installed to go around all those barriers.

Due to the odd routing of all the ductwork, the HVAC system would ultimately have to run harder to heat or cool the building properly, because it has to run the heat through a long set of pipes. For an HVAC unit to run efficiently, fabricated sheet metal would be utilized to run around the obstacles for a more direct path from the heating/cooling system to the air vents.

Fabricated sheet metal enables one to bend, and turn the metal to the desired shape, so it will fit much like a jigsaw puzzle in the areas you want them to. This would eliminate the need for all those extra pipes and fittings that only succeed in using more energy to run the HVAC system. Also, by using more customizable ductwork, like the sheet metal, you’re prolonging the life of your unit, because it’s not working harder to heat or cool your space.

How Does Fabricated Sheet Metal Have Advantage Over Regular HVAC Ductwork?

We’ve already discussed the fact that sheet metal is more customizable when it comes to installing the ductwork for a building. They work perfectly for fitting into what seems like an impossible spot for regular pipes. The places that fabricated sheet metal fittings work best are:

  • Around Sharp corners
  • Behind pipes
  • In tight, cramped spaces

When using only traditional HVAC ducts, one would have to install an intricate system of pipes to avoid the places where you can’t fit regular ductwork. Now, it’s much easier when you can get someone to fabricate ducts using sheet metal. The pipings and fitting would be cut and shaped precisely to your specifications.

Installing the fabricated pieces of ductwork helps the HVAC unit run in the most efficient way possible for any commercial or industrial building. Finding a shop that can fabricate sheet metal accurately isn’t always easy. If you’re looking to get some ductwork customized for your building or space, give us a call at 408-295-2182. Our skilled professionals can fabricate your ductwork for whatever specifications you need, and we can also install them if you want.

The Advantages of Fabricating New Sheet Metal for Your HVAC System

Another few years have passed and now it’s time for you to perform maintenance on your HVAC system. It takes time and money, and then you have to do it all again in the next few years. You should instead consider replacing the material in your HVAC system with sheet metal. Though thin, sheet metal has proven to be strong, efficient, and cost-effective. Whether you are a facilitation manager for a large company or responsible for new construction projects, sheet metal is highly recommended for ventilation ducts.

Sheet metal can withstand large amounts of pressure along with the harsh weathers ranging from frigid to scorching. It is lighter than other material used for ventilation ducts. Regardless, it’s the custom fabrication of the sheet metal that is specifically tailored for your business. Sheet metal is cost- and time-effective because it’s simpler to make. The material isn’t imported from across the sea. Not only does it save money for HVAC contractors, but it saves on your company’s energy bills in the long run.

The Efficiency of Sheet Metal for Your HVAC System

There are a number of ways that sheet metal is economical for your company:

  • custom fabrication reduces air leaks
  • the relatively smaller size allows for better air volume and distribution
  • easier to manage

Sheet metal is always custom fabricated, and this is beneficial. Regular, generic-shaped air ducts are not as stable; they have a tendency to move and bend while in use. This causes air leaks. Air leaks mean that your ventilation would have to work even harder to get the air to its destination. It will stay on longer and increase your energy bill. Custom fabricated sheet metal is sealed tightly and cut to fit your building. It will not experience energy losses like normal air ducts.

Due to its smaller size and sealed design, sheet metal ducts allows air to flow through in smaller volumes. Therefore, the fresh air will make it to the designated rooms faster. These ducts simply have better control of the air volume. As a result, this is another way your HVAC systems won’t have to work as hard and saves your company money on the energy bill.

Maintenence should still be required every few years for your HVAC systems. However, sheet metal makes it easier for HVAC technicians to service. You also will not be required to have to replace it every few years. This is because custom fabricated sheet metal ducts are more durable, and is yet another money-saver.

If you’re ready to save money on your energy bill, then call us today at 408-295-2182 and inquire about sheet metal ducts for your building.

Why You Should Replace AC Ducts

When you are outside, you can breathe fresh air from all directions. In a building, you might receive the majority of your air from your air conditioning (AC) ducts. Learn why you should replace AC ducts.

Most air is a combination of many different elements, including oxygen. The dirtiest air is filled with germs, dust, smoke and other airborne contaminants. Some diseases are spread through the air.

When your workers have the freshest air with the highest percentages of oxygen, they are the most productive. They can concentrate and complete tasks faster. Here are some of the reasons for replacing AC duct work:

  • Fresh Air
  • Reduce Airborne Contaminants
  • Prevent Diseases
  • Indoor Air Quality

Do you know what is breeding in your air duct work?

Replace Air Ducts

When an athlete goes to the sideline, he gets oxygen to reinvigorate him. Fresh air can increase your workers’ productivity. They can process information faster and complete their tasks on time.

Do you want your workers to be coughing into their keyboards? This prevents them from completing their assignments. It also spreads germs and increases the chances that others will get sick too.

More sick time will lead to fewer productive hours. Airborne diseases can cause simple fatigue or lead to more serious lung problems. This is especially true during the flu season.

There are many other types of contaminants that simply make breathing more difficult. Dust can clog up the lungs. Coal mine workers eventually get “black lung” due to long periods of exposure to airborne contaminants. How do the lungs of your employees look?

As a building owner, you are not only responsible for your employees, but also guests and vendors. What do they say about your Indoor Air Quality behind your back? Do they rue visiting your establishment or leave with a hacking cough?

If you care about promoting an image of excellence, does this not extend to having superior Indoor Air Quality also? Rats, squirrels, bats and birds nest inside your air ducts. Vermin leave all sort of waste material that are then recycled into the air, you breathe.

Replacing your AC ducts can help all people breathe easier, avoid airborne diseases and work more productively. Are you convinced that your AC ducts need cleaning? If so, call us today at 408-295-2182

When to Replace Your AC Unit

A new air conditioning unit can be a big expense for your home or business, but an old, inefficient unit incurs frequent repair costs and high utility bills. To save money on repairs and utility costs, replacing the entire unit may be worth it.

The biggest sign that you need to replace your AC unit is the age of your unit. Air conditioning units are not meant to last much more than 10 to 15 years. If your unit is over this range or close to it, it is better to replace it than to pay for repairs. An old unit can also cost you money by causing your utility bills to be much higher than other homes or companies in your area. Since cooling and heating often make up as much as 44 percent of your utility bill, this higher cost can add up quickly.

Besides not working as effectively, older AC units often use R22 refrigerant, a substance that is no longer being used in newer models because of its environmental hazards. Due to the expense and difficulty in replacing the type of refrigerant in your current unit, replacing the entire unit is the more efficient option. Another problem with older units is they often have a low SEER rating, which means it costs you more to run it. Newer models must have a SEER rating of at least 13, to ensure a higher efficiency.

Other Signs You Need to Replace Your AC Unit

Some other factors to consider when deciding if you need to replace your AC unit are extra dust in your home or business, and an inconsistency in the cooling and humidity levels.

If you have started to notice that your residence or business is constantly coated in dust, even after cleaning, this may be a sign that your air ducts are leaking. Not only do these leaks cause the excess dust, they also make your system less efficient which brings up the cost of using the unit. A lot of noise coming from your unit can also be a sign of inefficiency. The ductwork may not be large enough for the size of your home or business.

Another sign that it’s time to replace your AC unit is the comfort level of your home or business is inconsistent or hard to maintain. The air conditioner is meant to keep humidity levels low and consistent to make your home or business feel more comfortable. If this is not the case, or if the temperature fluctuates from room to room, it is probably time to get a new unit.

In some of these cases, a repair may be possible to fix the unit. However, if the cost of the repair is going to be almost as much as a replacement, and your unit is almost at the age limit, it is more effective for you to replace it rather than repair it.

If you any of the above describes your current situation, call us today at 408-295-2182 to get started on achieving a more efficient home or business.

What is Sheet Metal Fabrication?

Manufacturing any product out of metal requires sheet metal fabrication. It is the fundamental process of taking a plain sheet of metal and forming it into the shape required for a part or component part of a larger manufactured good. Companies in the computer, electronics, medical equipment, and appliance industries are common sheet metal fabrication users. They require metal fabricated parts for a wide variety of projects. Some fabricated metal components are large, such as those needed for a household appliance, while other are tiny, such as those often needed by the computer and electronics industry.

There are three methods of sheet metal fabrication: cutting, forming, and finishing. Anything constructed of or containing metal must go through one of these processes. Here is a detailed description of each:

Cutting

Cutting is just what it sounds like, the process of cutting sheet metal into smaller pieces. However, one cut does not fit all. The size and application of the fabricated part indicates which cutting process is employed. Shearing uses a cutting machine to cut large pieces of metal into smaller ones. Electrical Discharge Machining (EDM) uses an electrode spark to melt conductive materials. Abrasive cutting uses a saw to cut through the metal. Precision parts require laser cutting.

Forming

Once the metal has been cut using one of the above processes, it must be formed.

Depending on the specifications, one or more forming processes are employed. Metal can be shaped through the rolling process, which uses a roll stand to roll over the metal. Bending and forming are the methods of shaping metal by hand. If the metal requires a design, we employ the metal stamping process. When necessary, metal pieces are joined through welding.

Finishing

No metal product is ready to ship until is has gone through finishing. During this process, all rough spots and edges are made smooth. The parts are cleaned and rinsed so they are ready as soon as they are shipped.

Sheet metal fabrication requires a provider with the equipment and experience to create metal components that fit the often tight specifications of many manufacturing projects. The components must also be durable, so they support the finished product’s quality. We have provided this level of service and quality in our manufacturing division for decades. Many Silicon Valley companies have come to rely on us for fast and high-quality sheet metal parts. If you need a sheet metal fabricator, call us today (408) 295-2182

Save Time and Money by Using a Design & Build Company That Does Custom Sheet Metal and Pipefitting

Top-Quality Pipefitting and Customized Sheet Metal Services

Any job worth doing is worth doing right. That applies to pipefitting, sheet metal fabrication and beyond. If you’re interested in securing first-rate pipefitting and customized sheet metal services for any kind of construction project, you need to make sure to work with the right professionals for the tasks. We’re the type of company that can accommodate all of your pipefitting and customized sheet metal requirements. We’re a trusted design-build firm that has extensive experience in process piping, customized sheet metal fabrication, HVAC (Heating, Ventilation and Air Conditioning) systems and more. We extend our services to industrial and commercial clients located all throughout the San Jose, California region.

 

Top Notch Pipefitting and Customized Sheet Metal Fabrication Skills

Our team members are enthusiastic and dedicated pipefitting specialists who understand mechanical piping systems in significant detail. They know how to meticulously design these systems. They know how to fix them when troubles arise. They know how to maintain them properly as well. When you need service from talented professionals who can cater to any and all of your high purity piping requests, you can count on our firm with complete confidence. Our technicians regularly work with metals including stainless steel and carbon steel.

Our customized sheet metal fabrication knowledge is also outstanding. Our sheet metal fabrication work can be helpful to clients who work in manufacturing. Sheet metal offers so many applications and uses. People rely on it to produce vehicles. They rely on it to make hinges as well. Our technicians can assist you with all kinds of customized sheet metal fabrication requirements. They specialize in broaching, punching, engineering, grinding, finishing, welding and so much more. If you’re looking for detail-oriented and intricate TIG (Tungsten Inert Gas) welding work, we can help you out. If you’re searching for comprehensive stainless finishing work, we can do the same.

 

Call Our Company Today for More Details

You deserve the best and only the best. If you’re looking for pipefitting and customized sheet metal services in San Jose, California, our adept technicians are the perfect professionals for you, plain and simple. They regularly manage pipefitting and customized sheet metal projects of all sizes. They routinely take on jobs of all levels of intensity as well. Get in contact with our company as soon as possible to learn more and to make an appointment. Call (408) 295-2182